8.1.5 What exactly does it protect against?

8.1.5 Live parts of built-in appliances, fixed appliances, and appliances delivered in separate units shall be protected by at least basic insulation before installation or assembly. Compliance is checked by inspection and the test in 8.1.1.
Why is this requirement in place? I believe there are three types of hazards that require protection.

The first is an example of a built-in appliance, such as a dishwashing machine or a tableware sterilizer. Generally, after a dishwasher is installed in accordance with the instructions, except for the front surface, which is accessible, the other five surfaces are inaccessible. They are covered or enclosed by the space provided by the installation location, effectively preventing the risk of electric shock. However, during installation, installers typically don’t power on and test the appliance until it’s fully installed. For built-in products, installers typically power on the appliance to test its operation before placing it in its fixed location. In this case, the appliance isn’t protected from its surroundings, specifically the space where it’s installed. Imagine a scenario where, after unpacking the appliance at the user’s home, some terminals or wires are exposed. This creates a risk of accidental electric shock during installation. Therefore, the standard requires basic insulation protection before installation. To ensure effective basic insulation, we need to apply the test requirements in clause 8.1.1. Implementing the test requirements in clause 8.1.1 inevitably involves clause 22.11 and its definition of removable parts.

internal wire of dishwasher
Dishwasher Installation
push the dishwasher into cabinet

The second type, similar to the first, applies to fixed appliances, such as wall-mounted fans. These products are typically installed on-site and require the installation of a mounting plate or bracket. However, experienced installers will typically verify that the product is functioning properly before proceeding. During the power-on test run, the mounting surface is often not secured to the wall, rendering the wall ineffective. If the mounting surface has a large opening, allowing a finger to penetrate and contact live components, there is a risk of electric shock.

wall mounting fan exploded view
base pan of wall mount fan
wall mount fan base pan
wall mounting fan fixed support
internal view of base pan of wall mount fan

The third type is controversial. Split-type household air conditioners are typically delivered as separate, independent units. These products typically require on-site installation. During installation, is it possible that the outdoor unit has already been installed and connected to the mains power supply? The indoor unit installer is not the same person as the outdoor unit installer and is unaware of the outdoor unit’s installation progress. He or she needs to complete the wiring for both units, potentially completing the wiring while the outdoor unit is energized. A typical wiring task involves connecting the indoor and outdoor unit interconnecting cables. As described in the second scenario, both indoor and outdoor unit wiring terminals require basic insulation protection. However, does the separately delivered interconnecting cable also require basic insulation protection? Note that the interconnecting cables used here all comply with clause 25.23. They all have insulating sheaths, but may have exposed conductors at their ends. The basic insulation protection we will discuss below applies to these exposed conductors. If the standard is strictly adhered to, I believe requiring basic insulation is acceptable. However, in actual production and manufacturing, it is difficult to achieve, and even if it is, the cost is considerable. Therefore, I personally believe that separately delivered interconnecting cables do not require additional basic insulation protection.

Air conditioning installation diagram
diagram split-type air conditioner
air conditioner unpackage
indoor unit installation
outdoor unit installation

Similar Posts

  • 第 3 項 – 「クラス III 機器」の定義の理解方法

    クラスⅢ機器:感電に対する保護が安全特別低電圧の供給に依存しており、安全特別低電圧以上の電圧が発生しない機器注記 SELV での供給に加えて基礎絶縁が必要になる場合があります。 8.1.4を参照してください。 「安全特別低電圧」の4文字には「安全」という文字が入っておりますが、これはSELVが安全であるという意味ではなく、直接触れても安全であるとは限りません。規格 8.1.4 の要件を満たす安全特別低電圧回路のみに直接触れることができます。これについては、8.1.4 項を分析する際に具体的に分析して説明します。 下図に示すファンはクラス III アプライアンスとして定義できます。ただし、このファンには 2 つの耳があるため、第 22.44 条に準拠していません。詳細は後ほど説明させていただきます。 The fan shown in the figure below can be defined as a class III appliance. However, this fan has two ears, which makes it not compliant with clause 22.44. We will explain the details later.

  • Clause 3 – How to understand the definition of “stationary appliance”

    stationary appliance: fixed appliance or an appliance which is not a portable appliance. Stationary appliance includes fixed appliance and not a portable appliance. The characteristic of a stationary appliance is that once it is put into use, it will be placed in a fixed position. At the same time, the position of the appliances will…

  • A question about clause 21.1 and detachable parts

    21.1 Appliances shall have adequate mechanical strength and be constructed to withstand such rough handling that may be expected in normal use.Compliance is checked by applying blows to the appliance in accordance with test Ehb ofIEC 60068-2-75, the spring hammer test.The appliance is rigidly supported and three blows, having an impact energy of 0,5 J,…

  • 第3項 – 「安全特別低電圧」の定義の見方

    安全特別低電圧: 導体間および導体とアース間の電圧は 42 V を超えず、無負荷電圧は 50 V を超えない 安全特別低電圧が主電源から得られる場合、安全絶縁を介する必要があります。 注 1 指定された電圧制限は、安全絶縁変圧器が定格電圧で供給されるという前提に基づいています。注 2 安全特別低電圧は SELV とも呼ばれます。 はじめに-1 。また、本項で定義する「安全」は、SELV を使用者が直接触れることができる絶対的な安全を意味するものではありません。ユーザーは、セクション 8.1.4 の要件を満たす SELV 回路のみに触れることができます。この電圧は通常、安全絶縁変圧器または別の巻線を備えたコンバータを通じて電圧を降圧することによって得られます。通常、これは安全絶縁変圧器を通じて得られます。ここで、別個の巻線を備えた安全絶縁変圧器またはコンバータは、一次巻線と二次巻線が物理的に構造的に分離されていることを保証できます。つまり、一次巻線と二次巻線が直接接触しないようにすることができます。この別巻線による回路分離に対応した電圧調整方式の一般的な例は、220V 回路に抵抗とコンデンサを直列に並列接続する RC 降圧方式です。 RC降圧方式では、回路内で高圧部と低圧部が接続されます。明らかに、物理的手段によって回路を分離する前者の方法の方が安全です。単純な物理的分離である場合でも、安全要件を満たすことはできません。規格で要求される絶縁は二重絶縁または強化絶縁の要件を満たす必要があります。簡単に言うと、高電圧部分と低電圧部分の間に非常に単純な絶縁(低温耐性を持つ薄いプラスチックシートなど)がある場合、この絶縁は高温または高電圧条件下で破損しやすく、基本的には絶縁できません。このプラスチックシートの層は絶縁の役割を果たしますが、高電圧回路と低電圧回路を物理的に分離することもあります。二重絶縁と強化絶縁の絶縁要件も二重保護の手段です。下の図に示すように、トランスには一次巻線と二次巻線を分離するためにディスクに垂直に配置された 3 つのプラスチック ブラケットがあり (一次巻線と二次巻線の外側には青いプラスチック テープが巻かれています)、一次巻線と二次巻線は物理的に隔離されています。 下の図に示すように、トランスには中央の一次巻線と二次巻線に黄色いテープが巻かれています。強化絶縁の沿面距離要件を満たしているかどうかを確認するには、2 つの巻線間の黒いブラケットの沿面距離に特に注意を払う必要があります。そうでない場合、その変圧器は安全絶縁変圧器として判断できません。 安全絶縁トランスの構造については次回詳しく説明します。 As shown in the figure below, the transformer has yellow tape wrapped around the primary and secondary windings in the…

  • Clause 3 – How to understand the definition of “portable appliance”

    portable appliance: appliance that is intended to be moved while in operation or an appliance, other than a fixed appliance, having a mass less than 18 kg. This item is relatively easy to understand. Products that are less than 18kg are relatively light, so they are easy to move during operation, including humidifiers, fans, air…

  • 4 General Requirement

    4 General Requirement: Appliances shall be constructed so that in normal use, they function safely so as to cause no danger to persons or surroundings, even in the event of carelessness that may occur in normal use.In general, this principle is achieved by fulfilling the relevant requirements specified in this standard and compliance is checked…